防呆法 Basics of Poka-Yoke

本课程主要介绍Poka-Yoke的基本概念和案例分析。防呆法(Poka-Yoke)是一种在生产过程中预防和发现缺陷的方法。Poka-Yoke是由Shigeo Shingo博士最早提出, 是丰田生产方式(TPS)的关键组成要素之一。Poka-Yoke是基于”没有人可以完全避免意外错误的发生”的主导思想,通过引进Poka-Yoke防错方法或防错设备来预防或发现缺陷。 用这种方式, Poka-Yoke可以帮助制造商来提高产品质量,提高生产效率, 降低生产成本。

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Poka Yoke is a technique for avoiding and detecting errors in the produc-tion process. It is one of the key factors of the Toyota production system, invented by Dr. Shigeo Shingo. Poka Yoke is based on the percep-tion that no human has the ability to completely avoid unintended errors. Thus, Poka Yoke devices are implemented for error anticipation and detection as well as error treatment. In this way Poka Yoke helps manu-facturers to improve their production quality, increase their efficiency and reduce product costs.

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